| Manufacturing Facilites | |||
| MANUFACTURING - MACHINE SHOP | |||
| Facility | Make | Operation | Features |
| CNC Turning | LMW | Form turning of Shaft | Capacity: 320 mm dia. length 310mm |
| ACE Designers | Profile Turning of Cross | Capacity : 11 Sr. to 18 Sr. Cross | |
| TMW | Finish Turning of Flange Yoke | Capacity : Accuracy within 0.010 mm. | |
| VMC | LMW | Precise Milling, Drilling & Tapping | 3 Axis VMC: Table Size – 900 x 430 mm |
| Hobbing | Cooper & Rigid Hobber | Involute & Straight Spline hobbing of Shaft | Hobbing length - 150 mm. Total length - 270mm. |
| Cylindrical Grinding | MKS | Cylindrical Form Grinding of Shafts | Capacity : 250 mm dia Plunge Length : 170 mm Total length: 900 mm |
| ID Grinding with CNC control | Sharda | ID & Face Grinding of Bearing Cup. | Capacity : ID 20 to 40 mm |
| OD Grinding | WMW Solitaire |
Grinding of Shaft Profile Grinding of Journal Cross |
Capacity : OD 75 mm 3 Axis CNC |
| Main Hole Drilling | Precihole | Main hole drilling of Sleeve Yoke | Capacity : 60 bore x 200 deep |
| Vertical Broaching – 2 nos. | HMT | ID Broaching of Sleeve Yokes | Capacity : 25 T x 1600 mm stroke |
| MANUFACTURING - HEAT TREATMENT | |||
| Facility | Make | Operation | Features |
| Induction Hardening | Inductotherm | Induction Hardening of Shafts | Medium Frequency, NC Control Capacity : 1000 mm, 50 kg |
| Carburising Furnace | Quartet Thermal | Carburising & Hardening of Journal | Oxygen Probe, Electrically Heated,Two liquid system Capacity : 600 dia X 1600 deep |
| Nylon Coating | -- | Nylon Coating of Shafts | Fluidized bed Capacity : 750 dia X 500 deep |
| Tempering Furnace | Quartet Thermal | Tempering of Journal, Bearing Cup & Shafts | Temp. : 600 degree C Capacity : 600 dia X 1200 deep |
| Carburising Furnace (Horizontal Rotary Retort) | Westerwork | Carburising & Hardening of Bearing Cup | Capacity : 700 ID x 1250 long |
| MANUFACTURING - ASSEMBLY | |||
| Facility | Make | Operation | Features |
| Co2 Welding | ESAB | Co2 welding of Propeller Shaft Assy. | Circumferential automatic welding of Propeller Shaft Assembly |
| Dynamic Balancing - 3 nos. | ABRO | Dynamic balancing of Propeller Shafts | Digital & Analog display with L.C. 2 gm. RPM - 5000 Quality level 16 as per ISO 1940 |
| Painting | Self Designed | Fully Conveyorized Painting facility. | Five tank cleaning with two stage drying paint line – Automatic system |
| Painting Booth | |||
